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SINGLE PANEL LINE ROLL FORMING MACHINE

Stations: 28
Transmission by gear
Cutting type: Hydraulic system
Working speed: 4-6m/min (including cutting and punching)

  • HUAZHONG
  • HUAZHONG
  • 8455229090

PRODUCT DESCRIPTION

PROFILES/PICTURES OF THE MACHINE

Reference drawings, The actual use of drawings or samples provided by the buyer.

TECHNICAL DETAILS

1.Un-coiler

Loading Capacity: 5 tons

O.D. 1,100mm

I.D. 480 - 510mm

Plate width: 1250mm

Driven power: 5.5kw

Hydraulic power automatic expansion to tighten the coil(Hydraulic Power: 5.5kw)

According to the front main machine speed, automatic feeding material

Hydraulic coil loading and unloading equipment(Forward-backward, up and downward movement, Loading capacities : 7500kgs, Hydraulic Power:5.5kw)

2.Main roll former

Stations: 28

Rollers material: CR 15, HRC 60. Chrome coated: 0.03-0.05mm, Strength (MPA): 70 tons, 800 MPA

Shaft: diameter 65mm, material is #45 steel. Quenched hot treatment. Strength of the main shaft (MPA): 70 tons, 650MPA

Bearing brand: FAG Germany

Main motor: 7.5KW*2, 220V/380V, 50HZ/60HZ, 3 Phases (Siemens Brand),

Transmission by gear

Station material: cast steel

Automatic adjust width by servo

Dimensions of the final product: 430-650mm

Material: pre-painted galvanized steel (thickness from 0.45 to 0.75 mm)

3.PLC control cabinet

Touch screen brand: Delta

PLC brand: Siemens

Inverter brand: Siemens

Main components for low pressure electricity: Schneider Germany

Encoder: Omron

Sensor: Balluff B+F brand

Control motion/production process: Un-coiler---embossing---leveling and servo feeding---stamping press 200T---hydraulic cutting system---Automatic feeding---Garage door panel roll forming machine---run out table---PLC control(Automatic adjust the panel width)

4.Embossing machine

Maximum width for the embossed pattern (normally wood grain pattern): 850mm

Footprint size: 1770d X3087w X1500h mm

Motor power: 5.5KW, 50HZ/60HZ, 220V/380V

Panasonic speed control in free standing cabinet.  8~15m/min

Adjustable entry guide

Rubber drive rollers as feed station (film roller)

Embossing roller dimension: Plus 50mm each side

All safety guards as needed

Paint in royal blue and safety yellow

Adjusting handles on the top of the rollers

5.Hydraulic press machine (200 Tons)

Nominal pressure:2000 KN

Master cylinder stroke: 400 mm

The cylinder pressure: 1000 KN

The cylinder stroke: 100 mm

The largest open distance: 500 mm

Work surface: 1200 mm×1300 mm

The motor power: 15 kw

Hydraulic Motor: 15KW, 220V/380V, 50HZ/60HZ, 3 Phases, Siemens brand

Hydraulic pump: Yuken brand Taiwan

Hydraulic valve: Rexroth Germany

Hydraulic cylinder: China

6.Hydraulic Station parameter

Hydraulic Motor: 4KW, 220V/380V, 50HZ/60HZ, 3 Phases, Siemens brand

Hydraulic pump: Yuken brand Taiwan

Hydraulic valve: Rexroth Germany

Hydraulic cylinder: China

The hydraulic station have accumulator

The stations have 1 valve

7.Cutting platform

Cutting type: Hydraulic system

Motor: 4KW;220V/380V;50HZ/60HZ, 3 Phase

Material of cut die: CR12MOV; Quenched; the Strength in MPA: 950

8.Levelling and feeding machine

rolls levelling machine

feeding by servo motor

Motor power: 1.5kw

Transmission by gear

Feeding by rubber roller

9.Automatic feeding

Feeding system:Rubber conveyor

Feeding speed:12m/min

Motor power:2.2Kw, 220V/380V, 50HZ/60HZ

10.Output table

Length: 8 meters

Automatic discharge cargo

Working type: pneumatic

Drive type: rollers

11.Dimension (L*W*H)

Roll forming machine space: 43m*3m*3m

Working space:45m*5m*4m

12.Working speed

Speed for forming machine: 18-22m/min

Working speed: 4-6m/min (including cutting and punching) 

13.Include the following normal consumable spares

Bearing in main shaft: 50 pcs

Other bearing (sub-rollers): a few

Limit switch:10 pcs

Low pressure electricity: a few

Relay:20 pcs

Oil tube: 2 pcs for each punching tool

Connector: a few

Upper shaft and down shaft: 4 pieces

Station: 2 pieces

Gear: 4 pieces

Punching pins: 4 pieces for each punching tooling


MACHINE PHOTOS

Embossing machine

5 Tons Hydraulic Un-Coiler with Car

200 Tons Press machine


VIDEO

FACTORY INFORMATION

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  • TEL
    +86-0510-85589687   +86-0510-88805168
  • MOBILE

    +86 13914110830
  • WORK TIME
    Mon-Fri: 8:00-18:00
    Sat-Sun:9:00-17:00
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